YAMAHA 60FEDO OUTBOARD Service Repair Manual S 100850 -

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50G, 60F, 70B, 75C, 90ASERVICE MANUAL 6H2-28197-Z9-11E A30000-0INDEXGENERAL INFORMATION SPECIFICATIONS PERIODIC INSPECTION AND ADJUSTMENT FUEL SYSTEM POWER UNIT…
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50G, 60F, 70B, 75C, 90ASERVICE MANUAL 6H2-28197-Z9-11E A30000-0INDEXGENERAL INFORMATION SPECIFICATIONS PERIODIC INSPECTION AND ADJUSTMENT FUEL SYSTEM POWER UNIT LOWER UNIT BRACKET UNITGEN INFOSPECINSP ADJFUELPOWRLOWRBRKT –ELECTRICAL SYSTEMS TROUBLE ANALYSIS+ELECTRBL ANLS1 2 3 4 5 6 7 8 9GEN INFOECHAPTER 1 GENERAL INFORMATION IDENTIFICATION ............................................................................................ 1-1 SERIAL NUMBER ..................................................................................... 1-1 STARTING SERIAL NUMBERS ............................................................... 1-1 SAFETY WHILE WORKING ............................................................................ 1-2 FIRE PREVENTION ................................................................................... 1-2 VENTILATION........................................................................................... 1-2 SELF-PROTECTION.................................................................................. 1-2 OILS, GREASES AND SEALING FLUIDS................................................ 1-2 GOOD WORKING PRACTICES ................................................................ 1-3 DISASSEMBLY AND ASSEMBLY ........................................................... 1-4 SPECIAL TOOLS ............................................................................................. 1-5 MEASURING ............................................................................................ 1-6 REMOVAL AND INSTALLATION ............................................................ 1-81 2 3 4 5 6 7 8 9GEN INFOIDENTIFICATIONE A60000-1*IDENTIFICATION SERIAL NUMBER The serial number of the outboard motor is stamped on a plate attached to the port side of the clamp bracket. 1 Serial numberNOTE: For USA model: As an anti-theft measure, a special label on which the outboard motor serial number is stamped is bonded to the port side of the clamp bracket. The label is specially treated so that peeling it off causes cracks across the serial number. 1 2 3 4Model name Approved model No. Transom height Serial numberSTARTING SERIAL NUMBERS The starting serial number blocks are as follows: Model WorldwideUSACanadaApproved model No.50GETO——62F60FEHTOP60THP60TH60FED—C60ER60FEDO——C60TRC60TRL: 400805 ~Model WorldwideUSACanada70BEDO——L: 551924 ~——Serial number6H3L: 491824 ~L: 402029 ~70TR70TRS: 001118 ~75CETC75TRC75TRL: 001251 ~L: 305624 ~75CETO—75TRL: 951540 ~S: 100850 ~75CEHTOP75TH—80AETO——L: 407212 ~ S: 050474 ~ L: 357665 ~90AEHD——X: 710231 ~90AED——S: 150756 ~ 60FETOApproved model No.70BETOX: 750186 ~6H2 60FETSerial numberL: 472180 ~ X: 732000 ~90AETC90TRC90TR90AETO90TR B90TR90TR1-1X: 731262 ~6H0L: 900371 ~ L: 457543 ~ X: 851331 ~ L: 320132 ~ L: 401108 ~6H1L: 354053 ~ L: 498690 ~ X: 856313 ~GEN INFOSAFETY WHILE WORKINGESAFETY WHILE WORKING The procedures given in this manual are those recommended by Yamaha to be followed by Yamaha dealers and their mechanics.FIRE PREVENTION Gasoline (petrol) is highly flammable. Petroleum vapor is explosive if ignited. Do not smoke while handling and keep it away from heat, sparks, and open flames.VENTILATION Petroleum vapor is heavier than air and if inhaled in large quantities will not support life. Engine exhaust gases are harmful to breathe. When test-running an engine indoors, maintain good ventilation.SELF-PROTECTION Protect your eyes with suitable safety glasses or safety goggles when using compressed air, when grinding or when doing any operation which may cause particles to fly off. Protect hands and feet by wearing safety gloves or protective shoes if appropriate to the work you are doing.OILS, GREASES AND SEALING FLUIDS Use only genuine Yamaha oils, grease and sealing fluids or those recommended by Yamaha.1-2GEN INFOSAFETY WHILE WORKINGEUnder normal conditions of use, there should be no hazards from the use of the lubricants mentioned in this manual. However, safety is all-important and by adopting good safety practices, any risk is minimized. A summary of the most important precautions is as follows: 1. While working, maintain good standards of personal and industrial hygiene. 2. Clothing which has become contaminated with lubricants should be changed as soon as practicable, and laundered before further use. 3. Avoid skin contact with lubricants; do not, for example, place a soiled wipingrag in one’s pocket. 4. Hands, and any other part of the body which have been in contact with lubricants or lubricant-contaminated clothing, should be thoroughly washed with hot water and soap as soon as practicable. 5. To protect the skin, the application of a suitable barrier cream to the hands before working is recommended. 6. A supply of clean, lint-free cloths should be available for wiping purposes.GOOD WORKING PRACTICES 1. The right tools Use the special tools that are advised to protect parts from damage. Use the right tool in the right manner - don’t improvise. 2. Tightening torque Follow the torque tightening instructions. When tightening bolts, nuts and screws, tighten the larger sizes first, and tighten inner-positioned fixings before outer-positioned ones.1-3GEN INFOSAFETY WHILE WORKINGE3. Non-reusable items When reassembling, always use new gaskets, packing, O-rings, oil seals, split-pins and circlips, etc.DISASSEMBLY AND ASSEMBLY 1. Clean parts with compressed-air when disassembling them. 2. Oil the contact surfaces of moving parts before assembly.3. After assembly, check that moving parts operate normally.4. Install bearings with the manufacturer’s markings on the side exposed to view and liberally oil the bearings. 5. When installing oil seals, apply a light coating of water-resistant grease to the outside circumference.1-4GEN INFOSPECIAL TOOLSEA80000-0*SPECIAL TOOLS The use of correct special tools recommended by Yamaha will aid the work and enable accurate assembly and tune-up. Improvisations and use of improper tools can cause damage to the equipment. NOTE: ● For USA and Canada, use part numbers starting with “YB-”, “YM-”, “YU-” or “YW-”. ● For others, use part numbers starting with “90890-”.1-5GEN INFOSPECIAL TOOLSEMEASURING Tool name 1 2 3 4 5 6 7 8 9 10 11Tachometer Dynamic spark tester CDI tester Mity Vac Pressure tester Dial gauge Backlash indicator Magnet base Backlash adjusting plate Thickness gauge Pinion height gauge12Digital caliper13 14 15 16 17 18 19 20 21 22 23 24Gauge block Adapter plate Gauge base Clamp Shimming plate Base plate Compression spring Press plate Gauge pin Digital multimeter Pocket tester Pressure gauge25Shimming gauge263 pins test harnessTool No. Except for USA and USA and Canada a Canada b YU-08036-A 90890-06760 YM-34487 90890-06754 YU-91022-B N.A. YB-35956 90890-06756 YB-35956 90890-06762 YU-03097 90890-01252 YB-06265 90890-06706 YU-34481 90890-06705 YB-07003 N.A. YU-26900-8 N.A. N.A. 90890-06702Use for:N.A.90890-06704YB-34432-9 YB-34432-10 YB-34432-11 YB-34432-17 N.A. YB-34446-1 YB-34446-3 YB-34446-5 YB-34446-7 YU-34899-A YU-03112 YB-06181 YB-34468-3 YB-34468-5 YB-06443N.A. N.A. N.A. N.A. 90890-06701 N.A. N.A. N.A. N.A. 90890-06752 90890-03112 N.A.Idle speed Ignition system Ignition system Fuel joint Lower case Backlash Backlash Backlash Backlash Shimming Pinion shimming Pinion Forward shimming shimming Pinion shimming Pinion shimming Pinion shimming Pinion shimming Forward shimming Forward shimming Forward shimming Forward shimming Forward shimming Electrical Electrical PTT unitN.A.Reverse shimming90890-06757Peak voltage measurement1-6GEN INFOSPECIAL TOOLSE1-7GEN INFOSPECIAL TOOLSEREMOVAL AND INSTALLATION1Small end bearing installer2Piston sliderTool No. Except for USA and USA and Canada a Canada b YB-06107 90890-06527 YB-06287 YU-33294 90890-065303Slide hammer setYB-06096N.A.4Stopper guide plateN.A.90890-065015Bearing pullerN.A.90890-065356Stopper guide standN.A.90890-065387Ring nut wrench8ExtensionYB-06048 YB-34447 N.A.9ClawYB-0620710 11Universal puller Center boltYB-06117 N.A.90890-06510 90890-06511 90890-06513 90890-06502 90890-06503 N.A. 90890-0650412Drive rodYB-0607190890-0660213Needle bearing attachment14Drive shaft holder15 16 17Pinion nut holder Bearing outer race puller Needle bearing attachmentYB-06153 YB-06049 YB-06151 N.A. N.A. YB-0615590890-06612 90890-06518 90890-06519 90890-06505 90890-06523 90890-0661118Bearing separatorYB-0621990890-0653419Drive rodYB-0607120Needle bearing attachmentYB-0615390890-06604 90890-06612 90890-06614Tool name1-8Use for:Connecting rod Cylinder piston Water pump housing oil seal Reverse gear bearing Propeller shaft housing oil seal Drive shaft outer bearing Forward gear outer bearing Water pump housing oil seal Bearing housing Reverse gear bearing Propeller shaft housing oil seal Drive shaft outer bearing Water pump housing oil seal Reverse gear bearing Propeller shaft housing oil seal Drive shaft outer bearing Water pump housing oil seal Reverse gear bearing Propeller shaft housing oil seal Drive shaft outer bearing Ring nut Ring nut Propeller shaft housing Propeller shaft housing Propeller shaft housing Propeller shaft housing oil seal Drive shaft needle bearing Propeller shaft housing bearing Pinion nut Pinion nut Forward gear outer bearing Drive shaft needle bearing Crank shaft bearing Reverse gear bearing Forward gear bearing Propeller shaft needle bearing Propeller shaft needle bearingGEN INFOSPECIAL TOOLSE1-9Thank you very much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.GEN INFOSPECIAL TOOLSTool nameETool No. Except for USA and USA and Canada a Canada b21Bearing depth plate22 23 2429 30Oil seal attachment Needle bearing depth stop Driver rod Bearing outer race attachment Driver rod Bearing outer race attachment Bearing inner race attachment Shift rod wrench Cylinder end screw wrenchYB-06052 YB-06175-1A31Cylinder end screw wrenchYB-06175-2B32 33Flywheel holder Flywheel puller25 26 27 28N.A.90890-06603YB-06269 YB-34473 YB-06071N.A. N.A. 90890-06606 90890-06626 90890-06627 90890-06605 90890-06621 90890-06622 90890-06640 90890-06662 N.A. N.A. 90890-06544 90890-06548 90890-06522 90890-06521YB-06156 YB-06071 YB-06276-B N.A.YB-06139 YB-061171-10Use for: Propeller shaft needle bearing Drive shaft needle bearing Propeller shaft oil seal Drive shaft needle bearing Drive shaft outer bearing Drive shaft outer bearing Forward gear outer bearing Forward gear outer bearing Forward gear inner bearing Shift rod PTT PTT Flywheel FlywheelSPECECHAPTER 2 SPECIFICATIONS GENERAL SPECIFICATION ............................................................................ 2-1 MAINTENANCE SPECIFICATIONS................................................................ 2-5 ENGINE..................................................................................................... 2-5 ELECTRICAL ............................................................................................. 2-7 DIMENSION............................................................................................ 2-10 TIGHTENING TORQUE ................................................................................ 2-12 GENERAL TORQUE SPECIFICATIONS ....................................................... 2-131 2 3 4 5 6 7 8 9SPECGENERAL SPECIFICATIONEC20000-0*GENERAL SPECIFICATION Unit ModelApproved model No. Overall Length Overall width Overall heightBoat transom heightO/M transom heightWeight (Al.)Weight (SUS.)mm (in)S L X S L X S L X Smm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) kg (lb)Lkg (lb)Xkg (lb)Skg (lb)Lkg (lb)Xkg (lb) r/minFull throttle speed range Output (ISO) Maximum fuel consumption Type Cylinders Total displacement Bore × Stroke Compression ratio Compression pressure Carburetor number Intake systemkW (hp) @ r/min L (US gal, lmp gal)/h @ r/mincm3 (cu in) mm (in) kPa (kg/cm2)Model 60 hp 70 hp *1: P60TH/ *3: 70BEDO *5: 70TR/70BETO 60FEHTO *2: C60ER/60FED *3: 60FEDO *4: C60TR/60FET *5: 60FETO 62F 6H2 6H3 698 (27.5) 713 (28.1) — 1,330 (52.4)*1 — 364 (14.3) — 1,252 (49.3)*2,3,4 — 1,351 (53.2) 1,374 (54.1) — 1,501 (59.1)*1,4,5 — 381 (15.0) *2,3,4,5 — 508 (20.0) — 635 (25.0)*1,4,5 — 400 (15.7) *2,3,4,5 — 520 (20.5) 521 (20.5) — 648 (25.5)*1,4,5 — 94 (207)*2 — 95.5 (211)*3 104 (229)*4 103.5 (228)*5 102 (225) 97.5 (215)*3 105.5 (233)*5 112 (247)*1 — 96 (212)*2 106 (234)*4 — 115 (254)*1 108.5 (239)*5 *4 109 (240) — 97.5 (215)*3 — *5 — 105.5 (233) — — 99.5 (219)*3 — 107.5 (237)*5 — 110.5 (244)*5 4,500 ~ 5,500 5,000 ~ 6,000 36.8 (50) @ 5,000 44.1 (60) @ 5,000 51.5 (70) @ 5,500 22 (5.81, 4.84) 23 (6.08, 5.06) 26 (6.87, 5.72) @ 5,500 @ 5,500 @ 5,500 2 stroke - L 3 849 (51.8) 72.0 × 69.5 (2.83 × 2.74) 6.33 6.10 853 (8.53) 3 Reed valve 50 hp 50GETO2-1
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